Found this fella gazing out from the left side of a Heidelberg windmill 10 x 15. This creature seems to be part machine, part giraffe, part rhinoceros, a serious but friendly cuddler. 
Found a new friend!
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Tag Archives: syracuse
Springtime is in the Air!
Pat’s magic letterpress bamboo plant has been growing mightily, fed by the sweet clanking of our presses and daylight bulbs overhead.
Don’t let this machine get cold!
Not to worry, Pat will keep this cutter warm by trimming our printed cards in the multitudes of grey bins. This shelf refills itself all day with assistance from our busy team of printers. 
Sleek Heidelberg Windmills
Today’s news is to highlight the different impression levers (what sets paper to touch inked form) on two models of Heidelberg Windmills. Our general workhorse for letterpressing invitation sets is the 10 x 15 windmill, with it’s solid bar capped by a red ball. The hulking cousin to this press is the 12 x 18 model with wider feed tables and more of a yoke for putting a firm handshake into to get it on impression. Can you see the family resemblance with their yellow eyes? How sweet!
Our First Retiree!
With much handshaking and fanfare, Boxcar has made way for our first retiree, Greg from platemaking. He started with the company in the early day of 2005 when Harold (owner) was a fresh face from Minneapolis. With Greg’s well-rounded printshop experience, he was a steadfast and “mature” presence helping the shop grow while churning out thousands of plates and training others along the way. It has been a long road from those early days to the far-reaching impact our photopolymer plates have had on the letterpress industry. Greg has been here taking care of our platemaking customers and entertaining those around him with stories and jokes while educating the incoming folks in how things are done. Thank you so very much for being with us for this exhilarating ride, Greg! We wish you many happy adventures with friends and family in Retirement Land!
A fun slide
If you are running lightweight stock on your windmill, a slide can be very helpful. This is a plastic sleeve that fits over the sucker bar reducing air flow that can cause too much fluffing into top of feed pile and subsequent misfeeds. There are several colors of slides with differing sizes of air holes for the particular kind of stock being run. Make sure when running thin stock that as little air as necessary is being used, that your Thin Stock Knob is pulled out and speed of press is reduced to allow more control.
Not ready to diecut just yet
Printer Jim pauses for a moment of contemplation before pulling the die he needs from the storage shelf.
Whacking is sometimes needed
When diecutting shapes, a metal jacket is used on the platen instead of oiled tympan paper. This protects the press from the sharp cutting edges of a die. To coax the jacket and its springy clips into place, sometimes we use a mighty “32 oz Rubber Mallet” to tap it into place. Tap, tap with the mallet’s wide surface area and the jacket is locked in and ready to start getting in position. Wielding this 32oz rubber mallet makes me feel like Thor.
Get your goggles!
We put together a stack of eye-popping set-up sheets with layers and layers of our neon Day-glo ink that had been run through the press several times. The glowing result became a light source of its own! This is the Bella Figura design Polka Stripe designed by Erin Jang. It is a design meant for Great Fun!
Say Hi to Phil and the back of Lou!
On Phil’s press was the most magical shade of blue that I couldn’t stop looking at. As the drum roller spun, the ink looked like blue velvet, so mesmerizing.
