What’s the smallest size plate that I can print on my Boxcar Base?

The Boxcar Base is guaranteed to hold plates in register, provided they are standard thickness plastic-backed plates mounted with our film adhesive. But plates that are smaller than .25 square inches may drift under certain conditions due to their small area of contact with the base. Make sure your plates are larger than .5″ by .5″, even if your image is very small.

Why can’t you rush my foil job?

Each foil stamped piece requires us to create a custom die that will be used in the foil stamping process. This die-making process is more time intensive than making plates for letterpress and doesn’t allow for a rush turnaround.

Are foil pieces recyclable?

Yes, you can place your foil pieces in your recycling bins along with your other paper products. And by the way, there are no solvents, inks, or vapors associated with foil stamping.

What sorts of designs are appropriate for foil?

Overall, most designs that are appropriate for letterpress will translate well to foil stamping.  Each customer file that is submitted is reviewed by our prepress team, who are experienced in the foil die making process. Any design that contains areas of intricate detail, thin line fonts, or reverses will be addressed by our prepress personnel and we’ll contact you with any concerns that need addressing.

How do I learn to print with good results on the L Letterpress?

The L Letterpress does take a little learning and practice. Follow all of our instructions and read our blog on getting the best results from this machine.

The best piece of advice is to use scrap paper and a test plate while you are learning. Do not use the expensive paper you bought to print your wedding invites or baby announcements on. Use a similar weight card stock or less expensive papers to try everything out first. Remember there are always two sides to the paper so turn it over and try again. Here at Boxcar Press, we have makeready and set-up paper we use many times as we get everything just right. When you feel comfortable and ready to go ahead, switch to your real plates and paper and you’ll have a much better handle on the results. Don’t learn on paper and plates you are emotionally invested in while you are learning your way around letterpress. Remember you can have fun and be proud of something you made yourself for your special occasion.

How do I design for printing on paper that is 100# and 200# weight?

We encourage you to read all our file prep tips for platemaking. A good design for letterpress will have crisp clean line art and fonts. If you are printing for 100# (or 110#) paper, you can gang up a lot of images together leaving ½” between them to cut with scissors. When you are ready to print, you can cut and paste and arrange your layout on the L Letterpress. When you print on this weight of paper, the edges of the plates will not leave marks on the paper.

However, when you are printing on the thicker weight 200# (or 220#) paper, you will need to set up your files a little differently. With this thicker paper, cut and pasting doesn’t work because the edges of the plates will also impress into the paper. Not the look you want. So you must design your whole plate completely so that everything is in its exact placement and the plate must be a fraction larger than your finished size of your paper. So if your paper is 5” x 7”, your finished plate must be 5 ⅛” x 7 ⅛”. The easiest way to do this is put registration marks at those dimensions so we can send a plate at the correct size.  Cut off these marks when your plate arrives to a size so that the plate edges will be just outside your paper edge.

How do I properly place my photopolymer plate so it is aligned to print correctly in the right position on my paper?

Here is a printer tip we use on our presses. Set up your paper where you want it on your machine bed. Take a piece of scotch tape and make a loop. Place it on the front of your polymer plate. Stick that side down in the position desired on your paper. Peel off the protective blue covering of the plate adhesive on the back of your plate. Close the lid of your L Letterpress. Open it up and now your plate is securely in the place you need. Remove the tape loop. Close the lid again to make sure you are happy with your placement.

How do I hold my paper in place when I use this machine?

Use our Henry Gage Pins to hold your paper. They have a little plastic lip to hold your paper in place. Lay your paper in the position desired. Slide two of the Henry Gage Pins up to the longest side of your paper and one on the shortest side. When they are tight against the paper sides, adhere to the machine base. The Gage pins are re-usable.

Another option is to take one spare piece of the paper you are printing on. Cut out the paper to form an “L”. Adhere this L shape on the machine base with Removable double-sided tape so the inside of the “L” is the outside boundary for two sides of your paper to be printed. Tape a small piece of plastic over the corner of the inside angle of the “L”. Slide your paper up against the L shape so one corner should go just under the small plastic holder to hold it in place while the sides of the paper are tight against the inside of the L shape.